Junior Battery Manufacturing Engineer

Junior Battery Manufacturing Engineer Our Mission At Vertical Aerospace, we are pioneering the way for electric aviation. The Valo, our eVTOL (electric, vertical, take-off and landing), 'zero emissions' aircraft will set a new safety standard for how we will navigate the sky. We won't realise our mission following the same legacy processes and traditions our predecessors followed, instead, we want to 'redefine' aerospace best practices. We are growing quickly from a prototype business to a scaling SME, and the next few years will be critical to our success and delivering on our ambitious goals. Valo is targeting airliner-level safety certification in 2028 ahead of entering service with our airline and operator customers. The Opportunity As a Graduate Battery Manufacturing Engineer, you’ll join our Battery Manufacturing Engineering team at the forefront of aerospace electrification. This isn’t high-volume automotive production. This is early-stage aerospace electrification — where manufacturing processes are still being defined, tooling strategies are being shaped, and production systems are evolving under strict regulatory requirements. You’ll work at the intersection of: - Electrification - Aerospace regulation - Advanced manufacturing - Product industrialisation From prototype builds to low-rate initial production, you’ll help make the transition to scalable, safe manufacturing possible. What You’ll Do From day one, you’ll contribute to real industrialisation activity. You will: - Support the development and optimisation of battery assembly manufacturing processes - Assist in the design, validation and commissioning of tooling, fixtures and production equipment - Run process trials and analyse performance data - Improve yield, process capability and repeatability - Create and maintain structured process documentation (work instructions, control plans, PFMEAs) - Support root cause investigations using structured methodologies (8D, DMAIC) - Work cross-functionally with Design, Test, Quality and Supply Chain to ensure manufacturability - Help transition builds from prototype to early production This is hands-on process engineering in a highly regulated, safety-critical aerospace environment. What You’ll Gain Within your first 12–18 months, you’ll build experience in: - Industrialising complex electro-mechanical systems - Certification-driven aerospace manufacturing - Battery assembly techniques and process capability - Structured problem-solving in regulated environments - Cross-functional engineering collaboration - Scaling manufacturing systems from prototype to production You won’t just understand how batteries are designed — you’ll understand how they’re built at scale. What You’ll Bring We’re looking for graduates who want responsibility early and are motivated by tangible engineering impact. You should have: - This role is primarily aimed at students graduating in Summer 2026, however, we will also consider 2025 graduates - A degree (or graduating soon) in Manufacturing, Mechanical, Materials, Electrical Engineering or related discipline - Strong analytical thinking and comfort working with structured data - Genuine interest in process development and industrialisation - Curiosity about electrification and advanced aerospace technology - Attention to detail and comfort working in regulated environments - Confidence collaborating across multidisciplinary teams Experience with Lean, Six Sigma, DFM, precision assembly, bonding, welding, automation or simulation tools is beneficial — but not essential. Mindset and drive matter more than polish. Why This Role Is Different You’ll join at the stage where: - Manufacturing processes are still being defined - Tooling strategies are being shaped - Production methods are evolving - Certification requirements influence design decisions This is exposure that’s difficult to replicate in mature, high-volume industries. Why Join Vertica ... (truncated, view full listing at source)