Sr Materials & Processes Engineer, Powder Bed Fusion (PBF)

At Relativity Space, we’re building rockets to serve today’s needs and tomorrow’s breakthroughs. Our Terran R vehicle will deliver customer payloads to orbit, meeting the growing demand for launch capacity. But that’s just the start. Achieving commercial success with Terran R will unlock new opportunities to advance science, exploration, and innovation, pioneering progress that reaches beyond the known. Joining Relativity means becoming part of something where autonomy, ownership, and impact exist at every level. Here, you're not just executing tasks; you're solving problems that haven’t been solved before, helping develop a rocket, a factory, and a business from the ground up. Whether you’re in propulsion, manufacturing, software, avionics, or a corporate function, you’ll collaborate across teams, shape decisions, and see your work come to life in record time. Relativity is a place where creativity and technical rigor go hand in hand, and your voice will help define the stories we’re writing together. Now is a unique moment in time where it’s early enough to leave your mark on the product, the process, and the culture, but far enough along that Terran R is tangible and picking up momentum. The most meaningful work of your career is waiting. Join us. About the Team: The Materials and NDE (Non-Destructive Evaluation) team plays a central role in enabling Terran R to fly, re-fly, and scale: developing, characterizing, and inspecting materials and processes across all parts of the vehicle. From welding and additive manufacturing to advanced composites, the team works at the intersection of innovation and execution, balancing performance and reliability with cost, quality, and schedule. As we move toward first flight and beyond, the challenges become more exciting, offering opportunities to shape how we design and develop for re-use. With ownership across products, systems, and disciplines, engineers gain broad exposure and drive key decisions across design, manufacturing, and operations. About the Role: Be the MP discipline expert for Powder Bed Fusion (PBF) additive manufacturing of reusable launch vehicle products Be the MP owner of reusable Liquid Propulsion Products and Materials Systems Qualify PBF materials and products for flight + reuse Drive system level requirements and workflows to qualify PBF materials + parts for damage tolerant design, inspection, flight, and reuse Develop, implement, and maintain technical specifications and engineering standards for our PBF materials Drive PBF material process improvement campaigns in partnership with the PBF engineering team Interface with: PBF Engineering + Production staff to iterate and qualify PBF processes Materials engineering staff to identify, define, and fill critical technology gaps Laboratory staff to characterize PBF materials and processes Design Engineers for product materials selection, allowables development, analysis, qualification, flight, and reuse Manufacturing Engineers to reduce cost + rate while maintaining needed performance from our PBF printed materials Quality assurance to facilitate specification compliance validation across all PBF processes Propulsion Engineers to perform failure analysis, root cause and corrective action campaigns when PBF parts fail in service Relativity + Customer Fracture Control Boards to achieve vehicle reuse with PBF printed parts Company Leadership to elevate risks and power through roadblocks About You: Bachelor’s degree in materials science or engineering, or related field 5+ years of relevant materials engineering experience Leveling is flexible and will be adjusted for candidates with more experience Experience with general propulsion hardware MP activities, such as material selection, qualification, damage tolerance, inspections, risk assessments, and failure analysis Experience performing material and part qualifications for AM PBF hardware A core commitment to accountability, collaboration, ... (truncated, view full listing at source)