Senior Applied AI Engineer

Senior Applied AI Engineer Summary Headquartered in sunny Los Angeles, GrayMatter Robotics is a well-capitalized AI robotics startup serving the manufacturing industry. We empower shop floor workers with our smart robots that assist with tedious and ergonomically challenging tasks, specifically in automated surface finishing. Our proprietary GMR-AI™ software is integrated with state-of-the-art industrial robots, sensors, and tools to create application-specific turnkey solutions for customers through a Robot-as-a-Service (RaaS) model. You will join the Special Projects: AI team at GrayMatter Robotics, a cross-functional group responsible for designing, building, and operationalizing AI capabilities across GMR’s products and customer deployments. The team serves as a horizontal AI function, working across simulation, data, perception, inspection, learning-based control, process optimization, and system validation to enable robust autonomy for GMR’s robots and factories in high-mix manufacturing environments. The team operates end-to-end from problem formulation and data strategy to model development, simulation, deployment, and long-term performance monitoring collaborating closely with robotics software, solutions engineering, applications, process engineering, hardware, and deployment teams. The team’s mandate is to ensure that AI systems scale across processes, customers, and sites, and perform reliably on real robots in real factories, today, not just in controlled demonstrations. This role values strong technical depth and sound research judgment, but places a clear priority on system ownership, execution, and measurable business impact. Publishing and external technical contributions are encouraged when they naturally emerge from deployed systems while meaningfully advancing both GMR’s products and the broader robotics community; however, successful delivery, robustness, and customer-visible outcomes are the primary measures of success. KEY RESPONSIBILITIES - Design, implement, and train state-of-the-art AI models for perception, inspection, decision-making, and control in real-world robotic manufacturing systems. - Lead the development of simulation-based tooling used across a broad range of AI use cases at GMR, including reinforcement learning for recipe learning, scalable synthetic data generation, and autonomous robotic cell setup. - Own and advance synthetic data generation pipelines, leveraging generative AI techniques for complex 3D geometry and environment, physics-based simulation, and image data, and scaling them across diverse processes and applications. - Develop and deploy multi-modal inspection and health monitoring systems, integrating vision, 3D sensing, force/torque, and other sensor modalities. - Bridge the gap between simulation and reality, ensuring models trained in simulation transfer robustly to physical robotic cells. - Optimize, deploy, and maintain ML models on production robotic systems, considering latency, reliability, and hardware constraints. - Troubleshoot complex, cross-disciplinary issues spanning ML models, simulation environments, robotics software, sensors, and hardware. MINIMUM QUALIFICATIONS - Master’s Degree or PhD in Computer Science, Robotics, Mechanical Engineering or a closely related field plus 5-8 years of experience. - Strong proficiency in Python is required; candidates with strong working knowledge of both Python and C++ in robotics systems will be preferred. - Deep expertise in machine learning and deep learning, with hands-on experience using frameworks such as PyTorch. - Demonstrated experience working with real robotic manipulators, including deploying and testing machine learning models on physical robots operating in real-world environments. - Demonstrated experience working with simulation environments and/or physics-based modeling for robotics (e.g., Isaac Lab or MuJoCo). - Strong software engineering discipline, including writing clean, maintaina ... (truncated, view full listing at source)